Steel Thunder Custom Cycles Motorcycle Parts store for Harley-Davidson and custom bikes.

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Steel Thunder Custom Cycles
3418 Teagues Road
Marshfield, MO 65706
417-468-2326

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  Gas Tanks for Sportsters®

Prices include shipping. Call toll-free to order: 1-866-889-7828.

These tanks will not fit '04/L Sportsters. 

NOTE: Tanks should always be mocked-up on bike before being sent to be painted.

Sportster Page & Index           Gas Caps        Custom Tanks on regular Gas Tanks page

Sportster 1979/1981

 

Paughco Sportster Axed Fat Bob Gas Tank with 4 gallon capacity.

4 GALLON AXED FAT BOB STYLE GAS TANK FOR SPORTSTER - Paughco

Bolts to stock frame mounts.
Made of 18 gauge steel and has a 4 gallon capacity.
One 3/8" fuel valve outlet located on the right side.
Tank is 13 1/2" wide x 15 3/4" long and 8 3/4" deep.
Tunnel is 2 1/4" wide x 2 1/4" deep.
Centerline hole to hole on mounting brackets is 15".
Note: Use early style vented gas cap (not included) and 3/8 NPT fuel valve.
Made in the U.S.A.

Part #: M81022  - Paughco Raw Steel tank, Fits Sportster 1979/1981 ... $199.78 including shipping*

Note: All Paughco tanks are pressure tested and unpainted. As with any new gas tank installation, always test fit tanks to frame and related components, pressure test and seal with 05419 tank sealant & cleaner kit.

Sportster 1957/1978

Raw Steel Gas Tank for Sportster XL, made in the U.S.A.

 

4.2 GALLON AXED FAT BOB STYLE GAS TANK FOR SPORTSTER - Paughco


Bolt to the OE frame mounts (center line hole to hole on mounting brackets is 16 13/16")
4.2 gallon capacity
15 3/4" long x 13 1/2" wide x 8 3/4" deep
Tunnel is 2 1/4" wide and 2 1/4" deep
3/8" fuel valve outlet on the right side
Requires early style vented gas cap (not included)
Made in the U.S.A.
Part #: M81035 - Paughco Raw Steel tank, Fits Sportster 1957/1978 ... $199.78 including shipping*
Note: All Paughco tanks are pressure tested and unpainted. As with any new gas tank installation, always test fit tanks to frame and related components, pressure test and seal with 05419 tank sealant & cleaner kit.

 Sportster 82/LSportster bobber gas tank for the old school look.

Underside of bobber tank.   Hardware included.

SPORTSTER STYLE BOBBER GAS TANKS FOR CUSTOM USE - V-Factor

Raw Steel.
Scalloped sides provide a unique "old school" look.
Mounting brackets can be cut and welded to the frame for exact tank placement.
Tunnel measures 2 1/4" wide, 15" long and is 4" deep at the front.
Holds 2.3 gallons.
Use with 3/8" NPT Fuel Valve.

Part#:M81084 - Gas Tank designed for use with 1982/Later Screw-in Gas Cap ... $216.99 including shipping*

Note: These tanks must be pressure tested, sealed and pre-mounted on frame to verify compatibility of all related parts before painting.

 Sportster 95/L

 

Dual cap style fat bob tank for Sportster.

 

Single cap style fat bob tank for Sportster.

 

Bottom of tank.

4.2 GALLON FAT BOB STYLE GAS TANKS FOR SPORTSTER 1982/LATER - Paughco

If you are like most riders who enjoy the occasional long trip but don't want to stop every 50 miles or so to refuel, then we have the tank for you. Not only will this one piece tank extend the frequency of your fuel stops, but it also provides the classic Fat Bob look with the dependability of rubber mounting. Designed to be used with your choice of one or two bayonette style vented gas caps and your existing fuel valve or any aftermarket 13/16" fuel valve. The fuel valve mounts at the left rear on the 1982/1994 tanks as shown above and mounts at the left mid-section on the 1995/Later tank. 4.2 gallon capacity. Made in the U.S.A.

Gas caps and fuel valve are not included.

Part#: M81045 - Single cap style (1982/1994) ... $406.71 including free shipping*.

Part#: M81046 - Dual cap style (1982/1994) ... $428.46 including free shipping*

Part#: M81048 - Dual cap style (1995/03) (Does not fit 1200S) ... $428.46 including free shipping*.
Note: USE EARLY STYLE VENTED GAS CAPS (M80001 - buy two for dual cap) AND 13/16" FUEL VALVE

OPTIONAL CAP FOR ABOVE TANKS: Part#M80001 - STOCK STYLE GAS CAP FOR 1936/EARLY 1973 TANKS - The vented cap fits all Harley-Davidson® tanks 1936/Early 1973 and most custom tanks. Vented ... $4.99 purchased with tank. Not available seperately online.

Gas Cap Page

Note: All Paughco tanks are pressure tested and unpainted. As with any new gas tank installation, always test fit tanks to frame and related components, pressure test and seal with 05419 tank sealant & cleaner kit.

Sportster 82/94

Smooth Bottom Gas Tank for Sportster (XL) Harley-Davidson Motorcycles

Smooth-Bottom Tank for Sportster

An updated design with a 3.3 gallon capacity and rounded lower edges. Very similar to the latest factory design, but with petcock locations and mounts for early or late frames.  Includes mounting hardware.

#C15664 - Fits Sportster models from 82 thru 94 ... $184.69 including shipping*.

Note:  Fuel tanks, particularly where custom paint is planned, must be pressure-tested, then sealed with tank prep and liner (sold below) before painting, to protect the final finish and prevent internal rust during winter storage. Be sure to test-fit tank before painting.

Kreem Gas Tank Liner and Prep Combo Pack.

FUEL TANK LINER & PREP FOR ALL GAS TANKS- Kreem

Prevent rust and leaks in almost every type of fuel tank with KREEM gas prep kit and liner. Prep kit removes dirt and rust while properly preparing your tank for an application of KREEM's gas tank liner. This specially formulated liner is alcohol resistant and withstands gasohol and most octane boost formulas. One Combo Pack is recommended for every three gallons of gas tank capacity. NOT SHIPPABLE BY AIR.
Part#:M05419 - " KREEM" Combo Pack (1 pint of Prep A, 1/2 pint of Prep B and 1 pint of Tank Liner) Sold as kit.

Option #1 - SAVE $ - purchase with tank (or other MU# item) to save shipping.  $52.08 each kit.
Option #2 - PURCHASED ALONE ... $64.88 each kit. Price includes shipping.

Options:
Northern Tank Liner and Prep Kit for Gas Tanks.

FUEL TANK LINER & PREP FOR ALL GAS TANKS - Northern

12 gallon coating capacity.
Simple three step process: clean, prep and seal. All in one box.
Heavy duty cleaner has a combination of alkaline cleaner and solvent degreaser, without excessive caustic chemicals. Also reducing flammability.
Prep is a petroleum solvent and a drying agent to remove any water from the tank, thus ensuring a good bond between tank and liner.
Tank liner is resistant to gasoline, alcohol, methanol and other fuel additives.
Liner stays flexible - will never crack or peel off.
The polymer type liner also seals small leaks.
Bright blue color makes results easy to see.
Note:NOT SHIPPABLE BY AIR.

Part #: 05436 - Kit contains: (1) 1 quart bottle of cleaner, (1) 1 quart can of prep and (1) 1 pint can of liner.
Option #1: Purchased with tank ... $63.33

Option #2: PURCHASED ALONE ... $76.13

Price includes shipping.

Options:

Petcocks / Fuel Valves

Gas Caps

More Sporster Specific Items and Links in The Sportster Pages.

NOTE: Tanks should always be mocked-up on bike before being sent to be painted.

*FREE SHIPPING APPLIES IN CONTINTENTAL 48 UNITED STATES ONLY. AK, HI and APO/FPO will have additional shipping fees. We ship only within the U.S.A. and to APO/FPO (military addresses; weight and size restrictions apply.). We do not accept foreign credit cards. Sorry, we do not ship to Puerto Rico.

Prefer to call in your order to Steel Thunder? Call toll-free: 1-866-889-7828. 9-5 CST M-F.

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Please note that all prices are subject to change.

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Steel Thunder Custom Cycles

3418 Teagues Road

Marshfield, MO 65706

417-468-2326

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